Discover The Advantages Of Bernal Rp Dies: Precision, Durability, And Cost-efficiency

Bernal RP dies are revolutionizing the folding carton industry with their superior durability and precision cutting technology. Unlike conventional rotary dies, RP dies use advanced “shearing” blades that extend die life and maintain exceptional cut quality. This innovation results in lower costs, longer-lasting dies, and consistently high performance for your production needs.

Why Choose Bernal RP Dies?

Bernal RP Dies introduce groundbreaking technology in the folding carton industry, offering extended die life and consistent, high-quality cuts. By employing “shearing” blades rather than traditional crushing blades on both the upper and lower dies, RP dies maintain like-new cutting precision throughout their lifespan. With a range of options in steel alloys, hardening techniques, and custom designs, Bernal RP dies deliver the lowest cost per thousand for most carton volumes, tailored to your specific needs.

What Are the Benefits?

The robust design of RP dies ensures durability and minimizes maintenance, allowing operators to focus on other aspects of production. Damaged blades can often be repaired on-site, either by your team or Bernal’s repair department.

RP Dies Deliver

• Cleanliness of cut • High speed
• Durability • In-die scrap stripping
• Burr-free cutting • Creasing/scoring & embossing
• Low operator maintenance  
 
RP Dies Performance Features
• Precision Clean Cuts
• Exceptional Durability
• Burr-Free Cutting
• Minimal Operator Maintenance
• High-Speed Processing
• In-Die Scrap Stripping
• Integrated Creasing, Scoring, & Embossing
Crossover Technology
Our Crossover Technology positions all upper cutting edges on a single side of the die, enabling tighter proximity between upper and lower edges. This is achieved through side position adjustments for blades around the die and rotational adjustments for blades across it. This innovative design empowers operators to easily adjust both die life and cut quality.
Enhanced Cut Cleanliness
By eliminating traditional crush cutting and utilizing a “shear” method with no metal-to-metal contact, RP Dies deliver consistently clean cuts, significantly reducing chaff, slivers, and ragged edges. Simple side and rotational adjustments help maintain cut quality over a substantial portion of the die’s life cycle, avoiding the gradual decline seen with crush cuts.
Materials & Products
RP Rotary Dies cut with no metal-to-metal contact, extending die lifespan through a precision bursting technique. This method is ideal for high-density and abrasive materials and enables quick die module changeovers. The hallmark of RP Dies lies in their durability, uptime, and productivity, yielding the lowest cost per thousand and maximizing line capacity.

Product Applications

• Gable Top Packaging • Overnight Mailer Envelopes
• Aseptic Packaging & Pouches • Cigarette Cartons
• Beverage Carriers • Liquor Cartons
• Frozen Food Cartons • Fast Food Cartons
• Paper Cups • General Folding Cartons
• Cereal Cartons • And more…
 
RP Rotary Die Specifications
  • 10 to 500 million revolutions before sharpening
  • Available in Solid, Partially, or Fully Segmented Construction
  • Cuts materials up to .125” (3.175mm) thick
  • Die diameter range: 3” to 30” (76.2mm to 762.0mm)
  • Optimal cost-per-thousand at most production volumes
  • Web widths from 1” to 110” (25mm to 2794mm)
  • Multiple resharpening capabilities
  • Suitable for materials including paperboard, high-density plastics, masonite, corrugated, recycled, and coated boards.
RP Rotary Die Specifications
  • 10 to 500 million revolutions before sharpening
  • Available in Solid, Partially, or Fully Segmented Construction
  • Cuts materials up to .125” (3.175mm) thick
  • Die diameter range: 3” to 30” (76.2mm to 762.0mm)
  • Optimal cost-per-thousand at most production volumes
  • Web widths from 1” to 110” (25mm to 2794mm)
  • Multiple resharpening capabilities
  • Suitable for materials including paperboard, high-density plastics, masonite, corrugated, recycled, and coated boards.

Why Choose Bernal RP Dies?

Bernal RP Dies introduce groundbreaking technology in the folding carton industry, offering extended die life and consistent, high-quality cuts. By employing “shearing” blades rather than traditional crushing blades on both the upper and lower dies, RP dies maintain like-new cutting precision throughout their lifespan. With a range of options in steel alloys, hardening techniques, and custom designs, Bernal RP dies deliver the lowest cost per thousand for most carton volumes, tailored to your specific needs.

What Are the Benefits?

The robust design of RP dies ensures durability and minimizes maintenance, allowing operators to focus on other aspects of production. Damaged blades can often be repaired on-site, either by your team or Bernal’s repair department.

RP Dies Deliver

• Cleanliness of cut • High speed
• Durability • In-die scrap stripping
• Burr-free cutting • Creasing/scoring & embossing
• Low operator maintenance  
 
RP Dies Performance Features
• Precision Clean Cuts
• Exceptional Durability
• Burr-Free Cutting
• Minimal Operator Maintenance
• High-Speed Processing
• In-Die Scrap Stripping
• Integrated Creasing, Scoring, & Embossing
 
Crossover Technology
Our Crossover Technology positions all upper cutting edges on a single side of the die, enabling tighter proximity between upper and lower edges. This is achieved through side position adjustments for blades around the die and rotational adjustments for blades across it. This innovative design empowers operators to easily adjust both die life and cut quality.
 
Enhanced Cut Cleanliness
By eliminating traditional crush cutting and utilizing a “shear” method with no metal-to-metal contact, RP Dies deliver consistently clean cuts, significantly reducing chaff, slivers, and ragged edges. Simple side and rotational adjustments help maintain cut quality over a substantial portion of the die’s life cycle, avoiding the gradual decline seen with crush cuts.
 
Materials & Products
RP Rotary Dies cut with no metal-to-metal contact, extending die lifespan through a precision bursting technique. This method is ideal for high-density and abrasive materials and enables quick die module changeovers. The hallmark of RP Dies lies in their durability, uptime, and productivity, yielding the lowest cost per thousand and maximizing line capacity.
 
Product Applications
• Gable Top Packaging • Overnight Mailer Envelopes
• Aseptic Packaging & Pouches • Cigarette Cartons
• Beverage Carriers • Liquor Cartons
• Frozen Food Cartons • Fast Food Cartons
• Paper Cups • General Folding Cartons
• Cereal Cartons • And more…
 
RP Rotary Die Specifications
  • 10 to 500 million revolutions before sharpening
  • Available in Solid, Partially, or Fully Segmented Construction
  • Cuts materials up to .125” (3.175mm) thick
  • Die diameter range: 3” to 30” (76.2mm to 762.0mm)
  • Optimal cost-per-thousand at most production volumes
  • Web widths from 1” to 110” (25mm to 2794mm)
  • Multiple resharpening capabilities
  • Suitable for materials including paperboard, high-density plastics, masonite, corrugated, recycled, and coated boards.