Bernal Komori Chambon Group (BKCG) Folding Carton Systems: High-Performance Solutions for Precision and Productivity
BKCG’s folding carton systems are designed to optimize every stage of the carton production process, integrating the latest in converting technology to meet the demands of high-speed, high-precision workflows. With comprehensive project management and support, BKCG provides fully tailored solutions to keep your operations efficient, reliable, and future-ready.
BKCG’s Purpose-Built Machines: Tailored Solutions for Specialized Production Needs
BKCG delivers advanced folding carton systems with cutting-edge components, including unwinds, prefeeds, decurling units, cutter infeeds, rotary modules, skew belts, shingle deliveries, fan-wheel stackers, and receding pile stackers. Our total converting solutions are anchored by our highly regarded rotary dies and modules, and we manage every aspect of the project—from initial design and manufacturing to installation, service, and continuous support. Our commitment includes partnering with you to develop innovative carton applications that meet future production demands.
With a wide range of standard designs, BKCG can configure the perfect system for your specific flexographic, gravure, or offset press. Trusted in hundreds of installations worldwide, BKCG’s folding carton systems deliver proven performance and adaptability.
Bernal Folding Carton Systems: Precision, Speed, and Efficiency for Modern Production Lines
Bernal delivers advanced folding carton systems with cutting-edge components, including unwinds, prefeeds, decurling units, cutter infeeds, rotary modules, skew belts, shingle deliveries, fan-wheel stackers, and receding pile stackers. Our total converting solutions are anchored by our highly regarded rotary dies and modules, and we manage every aspect of the project—from initial design and manufacturing to installation, service, and continuous support. Our commitment includes partnering with you to develop innovative carton applications that meet future production demands.
With a wide range of standard designs, Bernal can configure the perfect system for your specific flexographic, gravure, or offset press. Trusted in hundreds of installations worldwide, Bernal’s folding carton systems deliver proven performance and adaptability.
Critical Benefits of Bernal Folding Carton Systems
- Speeds up to 1,500 FPM (457 mpm)
- Widths ranging from 15 to 60 inches (38 to 152 cm)
- Registration accuracy to .005” (.013 cm)
- 10-minute changeovers for maximized uptime
- 90%+ operational efficiency
- Designs focused on maximizing die life
- Carton repeat lengths from 3 to 60 inches (76.2 to 1,524 mm)
- Industry’s fastest changeovers and highest speeds
- Reduced scrap rates and increased press capacity
- Lowest cost-per-thousand production rates
- Comprehensive die maintenance, repair, and support
