BKCG Folding Carton Systems: Precision Engineering for Unmatched Speed and Efficiency

BKCG’s folding carton systems are crafted to seamlessly integrate with in-line or off-line printing presses, providing high-speed, precision cutting for a variety of packaging applications. From design to installation and support, we deliver complete solutions that maximize productivity, reduce costs, and keep pace with the demands of modern production lines. Discover the performance advantage of BKCG’s folding carton technology.

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BKCG's Folding Carton Systems: High-Speed Precision for In-Line and Off-Line Applications

BKCG offers a comprehensive range of folding carton cutting systems designed for seamless integration with any printing press, whether in-line or off-line. Our rotary cutting technology combines all essential post-press functions—registering to printed boards, creasing, die-cutting, and stacking finished cartons—while keeping pace with today’s high-speed presses.

With advanced options for unwinding, prefeeding, decurling, rotary modules, skew belts, shingle deliveries, and stacking, BKCG delivers total converting solutions. Starting with our renowned rotary dies and modules, we manage your project from concept to installation and beyond, ensuring ongoing support and collaboration on future carton applications. Our systems are configured to meet your specific press requirements—flexographic, gravure, or offset—providing proven performance in installations worldwide.

Benefits of BKCG Folding Carton Systems
  • Industry-leading changeover speeds
  • Maximum press speeds for higher throughput
  • Reduced scrap rates for cost savings
  • Increased press capacity and efficiency
  • Lowest cost-per-thousand production
  • Expert die maintenance, repair, and support
Rotary Cutter Creaser Configurations
Our folding carton systems feature precision-engineered cutter bases and modules in floor-mounted, base-mounted, and lift-in styles. Stacker configurations include fan wheels and receding pile stackers, ideal for long and short cartons. BKCG’s rotary cutter creasers are also available individually to suit your needs.
Applications for BKCG Rotary Systems
  • Gable Top Packaging
  • Aseptic Packaging & Pouches
  • Beverage Carriers
  • Frozen Food Cartons
  • Paper Cups
  • Cereal Cartons

  • Overnight Mailer Envelopes
  • Cigarette Cartons
  • Liquor Cartons
  • Fast Food Cartons
  • General Folding Cartons
  • And more…

Bernal Folding Carton Systems: High-Speed Precision for In-Line and Off-Line Applications

Bernal offers a comprehensive range of folding carton cutting systems designed for seamless integration with any printing press, whether in-line or off-line. Our rotary cutting technology combines all essential post-press functions—registering to printed boards, creasing, die-cutting, and stacking finished cartons—while keeping pace with today’s high-speed presses.
 
With advanced options for unwinding, prefeeding, decurling, rotary modules, skew belts, shingle deliveries, and stacking, Bernal delivers total converting solutions. Starting with our renowned rotary dies and modules, we manage your project from concept to installation and beyond, ensuring ongoing support and collaboration on future carton applications. Our systems are configured to meet your specific press requirements—flexographic, gravure, or offset—providing proven performance in installations worldwide.
 
Benefits of Bernal Folding Carton Systems
  • Industry-leading changeover speeds
  • Maximum press speeds for higher throughput
  • Reduced scrap rates for cost savings
  • Increased press capacity and efficiency
  • Lowest cost-per-thousand production
  • Expert die maintenance, repair, and support
Rotary Cutter Creaser Configurations
Our folding carton systems feature precision-engineered cutter bases and modules in floor-mounted, base-mounted, and lift-in styles. Stacker configurations include fan wheels and receding pile stackers, ideal for long and short cartons. Bernal’s rotary cutter creasers are also available individually to suit your needs.
Applications for Bernal Rotary Systems
  • Gable Top Packaging
  • Aseptic Packaging & Pouches
  • Beverage Carriers
  • Frozen Food Cartons
  • Paper Cups
  • Cereal Cartons
  • Overnight Mailer Envelopes
  • Cigarette Cartons
  • Liquor Cartons
  • Fast Food Cartons
  • General Folding Cartons
  • And more…
Bernal Rotary Cutter Specifications
  • Speeds up to 1,500 fpm (457 MPM)
  • Widths from 12” to 80” (304.8 mm to 2032 mm)
  • Registration accuracy within 0.005” (0.013 cm)
  • Maximum die life module designs
  • Carton repeat lengths from 4” to 80”
  • 10-minute changeovers
  • Advanced ELS drive systems for precision control